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System Cleaners has and continues to develop equipment technology designed, built, and programmed to enable automated cleaning and sanitizing of processing equipment in the food and beverage industries. Most technologies connect to an Allen Bradley or Siemens controller (not included) and facilitate dispensing and allocation of water, chemistry, sanitizer, etc. to a variety of spray nozzle bars.
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System Cleaners equipment technology optimizes food safety and hygiene in your processing facility through reduced cleaning time, improved cleaning or sanitizing efficacy, labor reduction or reassignment and increased throughput. Features include:
An automated main station (or AM/AMM) can be used for central, decentral or hybrid supply, capable of handling both premixed or concentrated chemicals. The AM/AMM stations are available in many different models such as:
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Conveyor belts move products from their raw state to the packaged end product. Bacteria from soil and residues can quickly build up quickly, making manual cleaning difficult. Automated cleaning solutions use pre-programmed cleaning sequences with strategically-placed nozzle bars to prevent microbial growth on every inch of the conveyor belt.
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Even in frozen food applications, bacteria can form from yeast, mold, and other residues. Due to the construction and speed of spiral freezer belts, manual cleaning can be difficult and time-consuming. Automated cleaning solutions can reduce cleaning times up to the 57% and labor costs up to 83%.
Bowls, valves, and snifters on an external filler have a higher potential for the build-up of bacteria. Integrating an automated EFC system not only reduces cleaning time, but provides a more consistent, high-quality clean. This typically includes a grouping of segments for both the filler and the shielding, with the option for high-flow EFC reducing cleaning time by up to 45%.
Spin chillers, also referred to as water chilling tanks, screw chillers, or screw tanks, are designed to decrease bacterial growth by adjusting a product's temperature. Residue and pathogens can build up along the water's edge, requiring an effective cleaning process to prevent contamination. Automated cleaning can reduce cleaning time by up to 66%, and labor costs by up to 89%.
Organic soils can build up on poultry line hooks, shackles, and carriers that are difficult to manually clean. Automated cleaning systems include nozzle bars that are strategically placed to cover each surface with adjustable spray angles.
Deboning machines provide consumers convenience with ready-to-eat poultry products. The specialized equipment includes many recesses, shielded spots, and hard-to-reach areas that prove difficult for manual cleaning. An automated system can reduce cleaning time up to 47%, whild reducing labor costs up to 86%.
Tanks are used extensively in food processing with a wide variety of different products and safety concerns. System Cleaners offers tank cleaning with fixed nozzle bar, fluid-driven/rotating nozzle, or gear-driven/rotating nozzle options.
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Eviscerators are typically constructed as a carousel with multiple steps to remove internal organs from a carcass. Automated cleaning between batches can help prevent cross-contamination that can occur from exposure to high microbial loads, as well as reduce cleaning time by up to 30%.
Contact us today for more information on automated cleaning solutions from System Cleaners.
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